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GAO Reports: Catalog (2013-2025)

GAO Reports: Catalog (2013-2025)

Note on cost basis: All USD amounts from US government sources (GAO, CBO, DoD) in this article are expressed in Base Year 2012 Dollars (BY2012$). Adjusted for inflation to 2026, actual values are approximately 40–50% higher.

The U.S. Government Accountability Office (GAO) has published at least one report on the F-35 program annually since 2013. This page lists all identified GAO reports related to the F-35 in chronological order.

Total count: 39 reports (including testimonies before Congress)


2025

GAO No. Title Date Key Finding CH Relevance
GAO-25-108104 F-35 Joint Strike Fighter: DOD Continues to Confront Sustainment Challenges 2025 Sustainment challenges persist High
GAO-25-107632 F-35 Joint Strike Fighter: Actions Needed to Address Late Deliveries and Improve Future Development September 2025 All 110 aircraft delivered in 2024 were on average 238 days late, mainly due to TR-3 delays High: TR-3 delays affect Swiss delivery schedule

2024

GAO No. Title Date Key Finding CH Relevance
GAO-24-107177 F-35 Joint Strike Fighter: More Actions Needed to Explain Cost Growth and Support Engine Modernization Decision December 2023 Block 4 modernization: costs rose from $10.6 billion to $16.5 billion; cooling system issues add $38 billion to life-cycle costs High
GAO-24-106909 F-35 Joint Strike Fighter: Program Continues to Encounter Production Issues and Modernization Delays May 2024 Full-Rate Production reached in March 2024, but delivery delays continue; total program costs over $2 trillion through 2088 High: May delay Swiss deliveries
GAO-24-106703 F-35 Sustainment: Costs Continue to Rise While Planned Use and Availability Have Decreased April 2024 Sustainment cost estimates increased 44% from $1.1 trillion (2018) to $1.58 trillion (2023); availability declining for 5 years High: Directly relevant to Swiss life-cycle costs

2023

GAO No. Title Date Key Finding CH Relevance
GAO-23-106694 Tactical Aircraft: Technical, Delivery, and Affordability Challenges March 2023 F-35 program over a decade behind schedule and $165 billion over original cost estimates; 50% of 2022 deliveries late High
GAO-23-106098 F-35 Program: DOD Needs Better Accountability for Global Spare Parts May 2023 Approximately one million lost spare parts worth $85 million unaccounted for; only 2% of identified losses since 2018 audited Medium
GAO-23-106047 F-35 Joint Strike Fighter: More Actions Needed to Explain Cost Growth and Support Engine Modernization May 2023 Program $183 billion over cost estimates; Block 4 completion postponed to 2029, costs at $16.5 billion High
GAO-23-105341 F-35 Aircraft: DOD and Military Services Need to Reassess Future Sustainment Strategy September 2023 Fleet mission capable rate only 55% in March 2023, far below program targets High
GAO-23-106375 F-35 Joint Strike Fighter: Annual Report 2023 Annual status report summarizing program challenges Medium

2022

GAO No. Title Date Key Finding CH Relevance
GAO-22-105995 F-35 Sustainment: DOD Faces Several Uncertainties and Has Not Met Key Objectives April 2022 Mission capable rate declined between FY2020-2021; growing number of grounded F-35s due to engine problems High
GAO-22-105128 F-35 Joint Strike Fighter: Cost Growth and Schedule Delays Continue April 2022 Over 800 aircraft delivered, but over a decade behind schedule and $165 billion over cost estimates High
GAO-22-104678 F-35 Aircraft: DOD Should Assess and Update Its Engine Sustainment Strategy 2022 DOD must review engine sustainment strategy Medium

2021

GAO No. Title Date Key Finding CH Relevance
GAO-21-105282 F-35 Joint Strike Fighter: Cost and Schedule Risks in Modernization Program Echo Long-Standing Challenges July 2021 Program over 8 years late and $165 billion over expectations; modernization facing similar challenges High
GAO-21-439 F-35 Sustainment: DOD Needs to Cut Billions in Estimated Costs to Achieve Affordability April 2021 Sustainment costs rose from $1.11 trillion to $1.27 trillion; $6 billion funding gap in 2036 alone High
GAO-21-226 F-35 Joint Strike Fighter: DOD Needs to Update Modernization Schedule and Improve Data on Software Development March 2021 Block 4 modernization schedule unrealistic; DOD systematically underestimates software development effort High

2020

GAO No. Title Date Key Finding CH Relevance
GAO-20-665T F-35 Sustainment: DOD Needs to Address Key Uncertainties as It Re-Designs the Aircraft's Logistics System 2020 Testimony on ALIS redesign challenges and sustainment uncertainties Medium
GAO-20-339 F-35 Joint Strike Fighter: Actions Needed to Address Manufacturing and Modernization Risks May 2020 Modernization costs increased by $1.5 billion (14%) since May 2019 High
GAO-20-316 Weapon System Sustainment: DOD Needs a Strategy for Re-Designing the F-35's Central Logistics System March 2020 ALIS not functioning properly; mission-capable aircraft sometimes grounded by inaccurate data High: ALIS/ODIN affects Swiss fleet as well

2019

GAO No. Title Date Key Finding CH Relevance
GAO-19-341 F-35 Joint Strike Fighter: Action Needed to Improve Reliability and Prepare for Modernization Efforts April 2019 Block 4 modernization ($10.5 billion) without complete business case; reliability needs improvement High

2018

GAO No. Title Date Key Finding CH Relevance
GAO-18-321 F-35 Joint Strike Fighter: Development Is Nearly Complete, but Deficiencies Found in Testing Need to Be Resolved June 2018 DOD planned to fix critical deficiencies only after Full-Rate Production decision -- contrary to DOD policy High
GAO-18-75 F-35 Aircraft Sustainment: DOD Needs to Address Challenges Affecting Readiness and Cost Transparency October 2017 Over 250 F-35s in service, but depot repair capacity 6 years behind schedule Medium

2017

GAO No. Title Date Key Finding CH Relevance
GAO-17-690R F-35 Joint Strike Fighter: DOD's Proposed Follow-on Modernization Acquisition Strategy August 2017 DOD expects an additional $3.9 billion over five years for Block 4 modernization Medium
GAO-17-351 F-35 Joint Strike Fighter: DOD Needs to Complete Developmental Testing Before Making Significant New Investments April 2017 Cascading test delays could cost over $1 billion more than budgeted Medium

2016

GAO No. Title Date Key Finding CH Relevance
GAO-16-634T F-35 Joint Strike Fighter: Development of New Capabilities Requires Continued Oversight 2016 Testimony on need for oversight in new capability development Low
GAO-16-489T F-35 Joint Strike Fighter: Preliminary Observations on Program Progress March 2016 Testimony with preliminary observations on program status Low
GAO-16-439 F-35 Sustainment: DOD Needs a Plan to Address Risks Related to Its Central Logistics System April 2016 ALIS poses significant risks requiring a comprehensive mitigation plan Medium
GAO-16-390 F-35 Joint Strike Fighter: Continued Oversight Needed as Program Plans to Begin Development of New Capabilities April 2016 At $400 billion in procurement costs, the most expensive DOD program; further oversight needed Medium

2015

GAO No. Title Date Key Finding CH Relevance
GAO-15-429T F-35 Joint Strike Fighter: Observations on Program Progress April 2015 Structural failure, engine failure, and software challenges delayed test schedule Low
GAO-15-364 F-35 Joint Strike Fighter: Assessment Needed to Address Affordability Challenges April 2015 Unexpected development changes due to structural failure in stress testing, engine failure, and software Medium

2014

GAO No. Title Date Key Finding CH Relevance
GAO-14-778 F-35 Sustainment: Need for Affordable Strategy, Greater Attention to Risks, and Improved Cost Estimates September 2014 Estimated sustainment costs of $1 trillion require an affordable strategy Medium
GAO-14-322 F-35 Joint Strike Fighter: Problems Completing Software Testing May Hinder Delivery of Expected Warfighting Capabilities March 2014 Software testing delays due to late delivery, limited capabilities, and need for rework Medium

2013

GAO No. Title Date Key Finding CH Relevance
GAO-13-690T F-35 Joint Strike Fighter: Restructuring Has Improved the Program, but Affordability Challenges and Other Risks Remain June 2013 Testimony: restructuring brought improvements, but affordability remains problematic Low
GAO-13-500T F-35 Joint Strike Fighter: Program Has Improved in Some Areas, but Affordability Challenges and Other Risks Remain April 2013 Testimony: improvements in some areas, but ongoing affordability and risk concerns Low
GAO-13-309 F-35 Joint Strike Fighter: Current Outlook Is Improved, but Long-Term Affordability Is a Major Concern March 2013 Program performance improved in 2012, but long-term affordability remains critical Low

Summary

Metric Value
Total Reports 39 (including testimonies)
Period 2013-2025
Main Reports 30
Testimonies (Congressional Hearings) 9
Reports with High CH Relevance 19

Recurring Themes

  1. Cost Explosion: From initially $233 billion to over $400 billion in procurement costs; sustainment at $1.58 trillion
  2. Chronic Delays: Over a decade behind the original schedule
  3. Block 4 Modernization: Costs rose from $10.6 billion to $16.5 billion, completion repeatedly postponed
  4. Readiness: Fleet mission capable rate consistently below targets (55% instead of 80%+)
  5. Logistics System: ALIS/ODIN functioning poorly, grounding mission-capable aircraft
  6. Engine Problems: F135 sustainment requires strategy review
  7. Spare Parts Shortage: Millions of lost or unaccounted parts

Negative Headlines Summary

This section summarizes each GAO report with a headline that captures the critical findings. Update this list when new GAO reports are published.


238 Days Late: Every Single F-35 Delivered in 2024 Missed Its Deadline

(GAO-25-107632, September 2025)

All 110 aircraft delivered in 2024 averaged 238 days behind schedule. TR-3 software delays remain the primary cause. Late deliveries have become the norm, not the exception.


Sustainment Crisis Continues: No End in Sight

(GAO-25-108104, 2025)

Despite years of warnings, sustainment challenges persist. DOD still lacks a viable strategy to make the F-35 affordable to operate long-term.


$38 Billion Surprise: Cooling System Flaw Explodes Life-Cycle Costs

(GAO-24-107177, December 2023)

Block 4 modernization costs ballooned from $10.6 billion to $16.5 billion. A newly discovered cooling system deficiency adds another $38 billion to life-cycle costs.


$2 Trillion and Counting: Total Program Costs Through 2088

(GAO-24-106909, May 2024)

While Full-Rate Production was finally achieved in March 2024, total program costs now exceed $2 trillion through 2088. Delivery delays continue unabated.


44% Cost Surge: Sustainment Estimates Jump to $1.58 Trillion

(GAO-24-106703, April 2024)

Sustainment cost estimates increased 44% in just five years—from $1.1 trillion (2018) to $1.58 trillion (2023). Meanwhile, aircraft availability has declined for five consecutive years.


A Decade Late, $165 Billion Over Budget

(GAO-23-106694, March 2023)

The F-35 program is over a decade behind schedule and $165 billion over original cost estimates. Half of all 2022 deliveries were late.


One Million Spare Parts Lost or Missing

(GAO-23-106098, May 2023)

Approximately one million spare parts worth $85 million are unaccounted for. Only 2% of identified losses since 2018 have been properly audited.


$183 Billion Over Budget: Block 4 Pushed to 2029

(GAO-23-106047, May 2023)

The program now exceeds cost estimates by $183 billion. Block 4 modernization completion has been postponed yet again—now to 2029—with costs at $16.5 billion.


Only 55% Mission Capable: Fleet Readiness Far Below Target

(GAO-23-105341, September 2023)

The F-35 fleet achieved only 55% mission capability in March 2023, far below the 80%+ target. DOD and military services must reassess their entire sustainment strategy.


Grounded by Engine Problems: More F-35s Sitting Idle

(GAO-22-105995, April 2022)

Mission capable rates declined between FY2020-2021. A growing number of F-35s are grounded due to persistent engine problems.


800+ Aircraft Delivered—Still a Decade Behind

(GAO-22-105128, April 2022)

Over 800 aircraft have been delivered, yet the program remains over a decade behind schedule and $165 billion over cost estimates. Cost growth and delays continue.


Engine Strategy in Disarray

(GAO-22-104678, 2022)

DOD must review and update its F-35 engine sustainment strategy. Current approach is not aligned with military service requirements.


History Repeating: Modernization Plagued by Same Old Problems

(GAO-21-105282, July 2021)

The F-35 is now 8+ years late and $165 billion over expectations. Block 4 modernization is facing the exact same cost and schedule challenges that plagued initial development.


$1.27 Trillion Sustainment: $6 Billion Annual Funding Gap

(GAO-21-439, April 2021)

Sustainment costs rose from $1.11 trillion to $1.27 trillion. By 2036, there will be a $6 billion annual funding gap just to keep the fleet operational.


Software Development Chronically Underestimated

(GAO-21-226, March 2021)

Block 4 modernization schedule is unrealistic. DOD systematically underestimates software development effort, repeating past mistakes.


ALIS Redesign Uncertain: Logistics System Still Broken

(GAO-20-665T, 2020)

Testimony reveals ongoing challenges with the ALIS redesign. Sustainment uncertainties remain unresolved.


Modernization Costs Jump $1.5 Billion in One Year

(GAO-20-339, May 2020)

Modernization costs increased by $1.5 billion (14%) since May 2019. Manufacturing and modernization risks require urgent action.


Mission-Capable Aircraft Grounded by Bad Data

(GAO-20-316, March 2020)

The ALIS logistics system doesn't work properly. Mission-capable aircraft are sometimes grounded simply because of inaccurate system data.


$10.5 Billion Modernization Launched Without Business Case

(GAO-19-341, April 2019)

Block 4 modernization ($10.5 billion) was initiated without a complete business case. Reliability still needs significant improvement.


Critical Defects Deferred Until After Production Decision

(GAO-18-321, June 2018)

DOD planned to fix critical deficiencies only after the Full-Rate Production decision—contrary to DOD's own policy. Testing revealed problems that should block production.


Depot Repair: Six Years Behind Schedule

(GAO-18-75, October 2017)

Over 250 F-35s were in service, but depot repair capacity lagged six years behind schedule. Readiness and cost transparency remain problematic.


Block 4 Will Cost $3.9 Billion More Than Planned

(GAO-17-690R, August 2017)

DOD expects Block 4 modernization to cost an additional $3.9 billion over five years—on top of existing budget.


Test Delays Could Cost $1 Billion Extra

(GAO-17-351, April 2017)

Cascading test delays could cost over $1 billion more than budgeted. DOD needs to complete developmental testing before making new investments.


ALIS Poses "Significant Risks"

(GAO-16-439, April 2016)

The Autonomic Logistics Information System (ALIS) poses significant risks requiring a comprehensive mitigation plan. Problems foreshadow years of logistics headaches.


$400 Billion: The Most Expensive DOD Program Ever

(GAO-16-390, April 2016)

At $400 billion in procurement costs, the F-35 is the most expensive DOD acquisition program in history. Continued oversight urgently needed.


Structural Failure, Engine Failure, Software Chaos

(GAO-15-364, April 2015)

Unexpected development changes required due to structural failure in stress testing, engine failure, and persistent software problems.


$1 Trillion Sustainment Requires "Affordable Strategy"

(GAO-14-778, September 2014)

Estimated sustainment costs of $1 trillion demand an affordable strategy that DOD has yet to develop.


Software Delays May Block Warfighting Capabilities

(GAO-14-322, March 2014)

Software testing delays due to late delivery, limited capabilities, and the need for extensive rework may prevent delivery of expected warfighting capabilities.


Affordability Remains "Major Concern" Despite Improvements

(GAO-13-309, March 2013)

While program performance improved in 2012, long-term affordability remains a critical, unresolved concern.



Sources

All reports are publicly available at gao.gov. The report numbers link directly to the respective GAO product page.

Last updated: February 4, 2026