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Cost and Reliability Crisis (USA)

B4. Cost and Reliability Crisis (USA)

Update through 6 September 2026

GAO, 11 June 2026: US fleet mission-capable time (at least one mission) fell from 67% in fiscal 2021 to 44% in 2025; fully mission-capable time (all missions) fell from 38% to 25%. These are US fleet measures, not Swiss readiness figures. The GSS Reset needs an estimated additional USD 13.7 billion through fiscal 2031. Parts capacity and contract incentives remain risks. GAO-26-108113 · GAO PDF

Historical archive

Note on cost basis: All USD amounts from US government sources (GAO, CBO, DoD) in this article are expressed in Base Year 2012 Dollars (BY2012$). Adjusted for inflation to 2026, actual values are approximately 40–50% higher.

Key Figures

  • Total programme costs: over USD 2 trillion (BY2012$; lifecycle until 2088)
  • Block 4 costs: 10.6 -> 16.5 billion USD (BY2012$; +56%)
  • Availability rate F-35A: 51.9% (target: 65%)
  • Full Mission Capable Rate F-35A: 36.4%
  • Delivery delay 2024: 238 days average
  • 475 of 830 open manufacturer deviations (as of March 2025)

Media Reports

Date Outlet Title Key Statement
Jul 2024 Euro-SD F-35: The Future or Trainwreck? European trade publication questions future viability
Feb 2025 Defense News Key Tests for Latest F-35s Will Begin in 2026 Key tests of the latest F-35s only in 2026, two years after rollout
Jul 2025 Defense News US Diverts Patriot Systems from Switzerland to Ukraine US delivers Swiss Patriot systems to Ukraine instead
Sep 2025 Stars and Stripes Block 4: 6 billion over budget GAO confirms massive Block 4 cost overruns
Sep 2025 National Defense F-35 Plagued by Cost, Delivery Overruns Systematic cost and delivery problems
2025 Aerospace Global News F-35 Delivery Delays Average delivery delay of 238 days in 2024
2025 NGAUS F-35 Faces Further Delays US National Guard warns of further delays
Oct 2025 Aviation News EU Congress Warns: F-35A Readiness Crisis US Congress warns of readiness crisis
2025 Simple Flying Why the F-35 is Under Fire Again Analysis of the current programme crisis
2025 PIRG F-35 is Proof We Need Right to Repair Monopoly dependency on maintenance and spare parts